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Pengaruh Tekanan dan Temperatur Die Proses Squeeze Casting terhadap Kekerasan dan Struktur Mikro pada Material Piston Komersial Lokal

机译:压铸工艺的压力和温度对本地商用活塞材料硬度和显微组织的影响

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摘要

Squeeze casting which often known as called liquid metal forging where molten metal is solidified under relatively high external pressure. Contact between molten metal with punch and die enable to increase the rate of heat transfer. The microstructure of the casting will be more homogenous and the mechanical properties will be improved.The material used this investigation is taken from commercial piston product with the following composition bal. : 12.62 wt% Si, 2.83 wt% Cu, 1.58 wt% Ni, 0.89 wt% Mg, 0.38 wt% Fe, 0.15 wt% Mn, 0.078 wt% Zn, 0.016 wt% Pb, 0.009 wt% Sn, 0.006 wt% Ca dan Al. The material melted up to 700oC, the specimens were made using direct squeeze casting by combining pressure and temperature. Finally the specimens were examined through hardness, porosity and microstructure.The results show the solidification rate significantly improves the properties of the specimen. The process decrease quantity of the porosity up to 85.15 % and increase the Britnell hardness 5.29% after heat treated (T6). The optimum pressure and temperature is 70 - 100 MPa and 400 - 700oC.
机译:挤压铸造,通常称为液态金属锻造,其中熔融金属在相对较高的外部压力下凝固。熔融金属与冲头和模具之间的接触可以提高热传递速率。铸件的微观结构将更加均匀,机械性能将得到改善。本研究使用的材料取自具有以下成分bal的商业活塞产品。 :12.62重量%的Si,2.83重量%的Cu,1.58重量%的Ni,0.89重量%的Mg,0.38重量%的Fe,0.15重量%的Mn,0.078重量%的Zn,0.016重量%的Pb,0.009重量%的Sn,0.006重量%的Ca丹·艾尔材料熔化至700oC,通过直接挤压铸造,结合压力和温度来制作样品。最后通过硬度,孔隙率和微观结构对试样进行了检查,结果表明凝固速率明显改善了试样的性能。在热处理(T6)后,该过程可将孔隙率降低至85.15%,并使布氏硬度提高5.29%。最佳压力和温度为70-100 MPa和400-700oC。

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